Know-how

Big bag construction and designs

A big bag is a woven polypropylene container with lifting loops. The details of construction and equipment decide whether it suits your material.

As of: 23 October 2026 · German original technically reviewed by Dennis Alexandrakis on 23 October 2026; this English version is a translation of it.

Close-up of a lifting loop and its seams during visual inspection (AI-edited image)
AI-edited image (illustration, not a documented application)

The components at a glance

  • Fabric: polypropylene tape fabric. The weight per unit area in g/m² (GSM) is one of the features of strength.
  • Coating: a thin plastic layer on the fabric makes it tighter against moisture and dust.
  • Lifting loops: four webbing loops at the corners. Our data sheets give four lifting loops for big bags, and for sheet bags four loops on two circumferential straps.
  • Top: open, with skirt (can be tied shut), with lid (container bag) or with inlet (swan neck).
  • Bottom: closed (flat bottom) or with an outlet for emptying.
  • Seams: the specifications state overlock with an additional safety seam (safety stitch).
  • Label: the DS label carries the marking and notes on safe use.

Explore the components on the model on the home page.

Fabric: woven polypropylene tapes

The base material of a big bag is a fabric of polypropylene (PP). Narrow tapes are drawn from the plastic and woven crosswise into a sheet. The result absorbs high tensile forces, is light and sews well. At the same time it is air-permeable as long as it is not coated, and it ages under UV light. Our data sheets give no information on UV stabilisation. For outdoor storage, therefore: protect filled and unused bags from the sun.

The weight per unit area in g/m² is a feature of strength but not the only one. For load capacity and durability, construction, seams and loops count just as much. Our data sheets give these fabric weights:

Fabric weightItems
50 g/m²PPFB70PE, PPFB60PE
60 g/m²PPFBM140, PPFBM140U, PPFBM100
125 g/m²BBA90PE, BBA620PE
130 g/m²BB45T, BB60T
170 g/m²BB901
180 g/m²BBS001, BBS002, BBS003, BBS004

For many items the data sheet gives no fabric weight. There the product page says “on request” instead of guessing.

Construction: how the fabric is cut

Big bags are distinguished by how the fabric is cut. In the U-panel design, the bottom and two side walls form one piece of fabric in a U shape, and the two remaining walls are sewn on. In the 4-panel bag, each side wall is made from a separate cut; in circular fabric the fabric is woven as a tube and has no vertical side seams. Which construction an item has is not consistently stated in our data sheets. If you need a particular construction for your application, ask for it.

Lifting loops: four points for the load

Our data sheets give four lifting loops for big bags and special big bags. They sit at the corners and are attached together so that the load is spread evenly. On sheet bags the four loops lie on two circumferential straps, which spread the force over the length of the bag. Container bags carry retaining and closing straps and a crane eye (craneye) for moving with the crane instead. Flat bags have no lifting loops and are moved by hand.

Anyone lifting by only two loops loads the fabric on one side. The load capacity does not cover this loading. So the rule is always: attach all four loops.

Top: open, skirt, lid or inlet

  • Open, without skirt: BB45T, BB60T, BB90T, BB902T. Quick to fill; the bag stays open at the top. If you want to keep dust in, cover it.
  • With skirt: BB70, BB90, BB901, BBA90, BBA90PE, BBA901 and others. The skirt is the extended fabric at the top that is tied shut after filling.
  • With lid: container bags, with retaining and closing straps.
  • With closing strap or drawcord in the hem: flat bags.
  • With inlet (swan neck): special big bags BBS001, BBS002, BBS003, BBS004, BBS005.

Bottom: closed or with an outlet

On most bags the bottom is closed and flat (flat bottom). The bag stands stably and loses no material. On 4 of 5 items, special big bags have an outlet (swan neck) at the bottom that you open over a silo, hopper or mixer. Emptying then needs no cutting open and creates less dust.

Designs in the range

DesignTypical forSpecial feature
Big bagRubble, excavated material, bulk material4 lifting loops, 45 to 135 cm edge length
Sheet bagCorrugated sheets, long components260 or 320 cm long, load spread over two straps
Container bagLining roll-off containers620 to 750 cm, lid, crane eye
PP flat bagSmall quantities by handClosing strap or drawcord, optional PE liner
Special big bagBulk material with controlled emptyingInlet and outlet (swan neck)

Sizes and nominal volumes of the big bags

The nominal volume is the product of the external dimensions. The actual fill volume is lower, depending on construction and material.

External dimensions (L × W × H)Nominal volumeItems
45 × 45 × 60 cm0,12 m³1
60 × 60 × 60 cm0,22 m³1
70 × 70 × 70 cm0,34 m³1
70 × 70 × 90 cm0,44 m³1
90 × 90 × 110 cm0,89 m³10
125 × 125 × 150 cm2,34 m³1
135 × 135 × 130 cm2,37 m³2

From construction to selection

  • Do you know what is to go in the bag? Then the Big Bag Finder helps in three questions.
  • Do you know how heavy the material is? The Fill Limit Calculator shows the permitted fill height.
  • Do you want to go through all the questions before ordering? The checklist has eight of them.
  • Do you need a version that does not exist? The Bag Configurator turns it into a specification.

Sources and date

  • Item data: product data sheets of DS SafetyWear Arbeitsschutzprodukte GmbH (dimensions, fabric weight, lifting loops, top, bottom).
  • EN ISO 21898: flexible bulk containers (FIBC).

As of: 23 October 2026. General technical information, not legal advice. The data sheet, label and the requirements of your waste disposal company or client take precedence.

A brand of DS SafetyWear

The brand family of DS SafetyWear Arbeitsschutzprodukte GmbH

Every brand leads in its category. ProSafe Big Bag is the brand for big bags and sacks.